Eddy Current Testing

Eddy current (EC) testing is a no contact method for the inspection of metallic parts. Eddy currents are fields of alternating magnetic current that are created when an alternating electric current is passed through one or more coils in a probe assembly. When the probe is linked with the part under inspection, the alternating magnetic field induces eddy currents in the test part. Discontinuities or property variations in the test part change the flow of the eddy current and are detected by the probe in order to make material thickness measurements or to detect defects such as cracks and corrosion.

Over the years, probe technology and data processing have advanced to the point where eddy current testing is recognized as being fast, simple, and accurate. The technology is now widely used in the aerospace, automotive, petrochemical, and power generation industries for the detection of surface or near-surface defects in materials such as aluminum, stainless steel, copper, titanium, brass, Inconel®, and even carbon steel (surface defects only).
Advantages
  • Sensitive to small cracks and other defects
  • Detect surface and near surface defects
  • Inspection gives immediate results
  • Portable
  • Method can be used much more than flaw detection
  • Minimum part preparation is required
  • Inspects complex shapes and sizes of conductive material

Disadvantages
  • Only conductive materials can be inspected
  • Surface must be accessible to the probe
  • Skill and training required is more extensive than other techniques
  • Surface finish and roughness may interfere
  • Reference standards needed for setup
  • Depth of penetration is limited
  • Flaws such as delamination’s that lie parallel to the probe coil winding and probe scan direction are undetectable

Applications
  • Aerospace
  • Defence
  • Automotive
  • Food and Beverage
  • Heavy Industry
  • Mining Industry
  • Offshore and Subsea
  • Power Generation
  • Rail Industry